Integration of machine operators with shop floor control system for Industry 4.0

Research focused on integration of machine operators with information flow in manufacturing process according to Industry 4.0 requirements are presented in this paper. A special IT system connecting together machine operators, machine control, process and machine monitoring with companywide IT systems is developed. It is an answer on manufacture of airplane industry requirements. The main aim of the system presented in the article is full automation of information flow between a management level represented by Integrated Management IT System and manufacturing process level. From the management level an information about particular orders are taken, back an on-line information about manufacturing process and manufactured parts are given. System allows automatic identification of tasks for machine operator and particular currently machined part. Operator can verify information about process and tasks. System allows on-line analyzing process data. It is based on information from machining acquired: machine operator, process and machine monitoring systems and measurement devices handled by operator. Process data is integrated with related order as a history of particular manufactured part. System allows for measurement data analysis based on Statistical Process Control algorithm dedicated for short batches. It supports operator in process control. Measurement data are integrated with order data as a part of history of manufactured product. Finally a conception of Cyber-Physical Systems applying in integrated Shop Floor Control and Monitoring systems is presented and discussed.